How to Select High Efficiency Semi Automatic Punching Machines?

блог 2024-11-20 23:28:29 8

Semi-Automatic Card Punching Machines Efficiency

In the world of manufacturing and production, efficiency is key. For businesses that require the creation of cards from various materials, the search for a reliable and efficient card punching machine is paramount. Today, we’ll delve into the world of semi-automatic card punching machines, specifically focusing on a model that stands out for its versatility, precision, and user-friendliness. This machine is capable of handling a wide range of materials and sizes, making it an indispensable tool for any card production line.

Overview of the Card Punching Machine

The card punching machine we’re discussing today is a powerhouse in the field of card manufacturing. It’s designed to handle materials such as paper, PVC, ABS, PET, and more, with card dimensions ranging from a compact 54x54mm to a spacious 210mm x 210mm. This machine not only punches cards but also forms card shapes and rounds corners in a single step, streamlining the production process.

Key Features and Benefits

1. Sheet Feeding Unit

The sheet feeding unit is a testament to the machine’s precision and flexibility. With two feeding modules that supply sheets alternately, it allows for adjustable positioning parameters with an accuracy of +0.10mm. This feature ensures that every card is perfectly aligned, regardless of the material or thickness.

2. Punching Unit

The punching unit is where this machine truly shines. It offers adjustable punching pressure and speed, making it suitable for a diverse range of card materials and thicknesses. The quick tool changing feature is a game-changer, allowing for seamless transitions when switching between card types.

3. Punched Card Collection Unit

The specially designed card collection unit is a time-saver. It automatically stacks and collects cards in an orderly manner, eliminating the need for secondary sorting. This unit ensures that the output is neat and ready for the next stage of production or packaging.

4. PLC & HMI

At the heart of this machine is a PLC control system that automatically monitors the machine’s running status. In the event of abnormal operation, the machine will immediately stop and trigger an alarm, ensuring safety and minimizing downtime.

Technical Specifications

Let’s take a closer look at the technical specifications that make this card punching machine a top choice for businesses:

  • Источник питания: AC 380V/50 HZ
  • Общая мощность: 6.5KW
  • Air Source: 6 kg/cm2
  • Air Consumption: Approx. 30L/min
  • Punching Pressure: 2T-6T
  • Вес: Approx. 1000KG
  • Punching Accuracy: ±0.10mm
  • Applicable Card Materials: Paper Card, PVC, ABS, PET, PVC/ABS Composite Materials, etc.
  • Формат листа: Max. 1100700MM / Min. 297210MM
  • Управление: PLC Control + Servo/Hydraulic System
  • Требуются операторы: 1
  • Размер: L2400W1500H1700MM
  • Drive: Servo / Hydraulic System
  • Punched Card Size: Max. 210210MM / Min. 5454MM
  • Производительность: 15000~30000PCS/H

The Impact on Production Efficiency

With a productivity rate of 15,000 to 30,000 pieces per hour, this card punching machine is a powerhouse in terms of output. This high rate of production is coupled with the machine’s ability to handle large sheet formats, making it ideal for high-volume card production.

Versatility in Card Production

The versatility of this machine cannot be overstated. Its ability to work with a variety of materials and card sizes means that it can be used in a multitude of applications, from business cards to identification cards, and everything in between. This flexibility is a significant advantage for businesses looking to diversify their product offerings without investing in multiple machines.

Ease of Operation and Maintenance

The semi-automatic nature of this machine means that it requires only one operator, reducing labor costs. Additionally, the PLC control system simplifies operation and maintenance, making it user-friendly even for those without extensive technical expertise.

Conclusion

In conclusion, the semi-automatic card punching machine is a valuable asset for any business in the card manufacturing industry. Its combination of precision, versatility, and efficiency makes it a standout choice. As businesses continue to seek ways to optimize their production processes, this machine offers a solution that is both cost-effective and technologically advanced. Investing in such a machine is not just a step towards modernization but also a leap towards increased productivity and profitability.

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