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blog 2024-11-07 01:20:48 113

PVC Card Cutting Machine Knowledge Guide

A PVC card cutting machine is a specialized equipment designed to cut printed PVC materials into the required dimensions and shapes. The PVC card cutting machine uses a precise mechanical structure to physically and accurately cut the PVC materials into specific sizes and shapes using blades, according to the design requirements.

  • Identity Card Field: For the production of identity cards, work permits, etc.
  • Financial Field: For the production of bank cards, credit cards, and debit cards, etc.
  • Membership Cards, Access Control Cards, Student Cards, Medical Cards, and other fields.

 

The production materials of PVC cards：

  1. Polyvinyl Chloride (PVC)
  2. Acrylonitrile
  3. Polycarbonate (PC)
  4. Butadiene
  5. Polyethylene Terephthalate (PET)
  6. Acrylonitrile Butadiene Styrene (ABS)

PVC cards are widely used in the card manufacturing industry, including magnetic stripe cards, barcode cards, frosted cards, 3D cards, transparent cards, scratch-off/password cards, glossy cards, and so on.According to current international standards, the standard size of a PVC card is 85.5mm by 54.0mm, with a thickness of 0.76mm for regular cards and a thickness of 0.8-0.84mm for magnetic stripe cards.

 

Operation Process of PVC Card Cutting Machine:

Set the cutting machine parameters according to the design drawings and size requirements to ensure cutting precision.Use the PVC card cutting machine to cut large sheets of PVC cards into individual pieces, with the cutting machine performing automated cutting to achieve the specified dimensions and shapes.

  • Blade cutting: Suitable for traditional cutting needs, card separation is achieved through physical cutting tools.
  • Laser cutting: High-energy laser beams are used to precisely melt PVC materials, enabling contactless and high-precision cutting, which is particularly suitable for complex patterns and fine processing.
  • Oscillating knife cutting: Cutting is performed by a blade that vibrates at high speed, and the operation does not generate high temperatures or smoke, making it suitable for continuous production.

After cutting is completed, first turn off the power supply and wait for the cutting machine to completely stop rotating. Once the machine has stopped, remove the objects, then take out the cut PVC cards for further processing. Finally, remove the protective film from the card surface to complete the final production of the PVC card.

 

How to Choose a PVC Card Cutting Machine:

  • Cutting Method:
    There are various methods to cut PVC cards, including blade cutting, laser cutting, and oscillating knife cutting. You need to choose the appropriate cutting method based on the precision, efficiency, and cost required for your cutting needs.
  • Technical Parameters:
    When selecting a PVC card cutting machine, consider its technical parameters, which will affect the machine’s performance and applicability.
  • Application Field:
    PVC card cutting machines are widely used in various fields such as identity cards, financial cards, membership cards, etc. You need to choose the suitable cutting machine based on specific application requirements.
  • Automation Level:
    Cutting machines can be divided into manual and automatic types based on their level of automation. Machines with a high level of automation can increase production efficiency, but they also tend to be more expensive.
  • Machine Structure and Features:
    The structure of the cutting machine includes the base, worktable, cutting tools, drive mechanism, and control system. You need to consider whether the machine has the mechanical structure capable of high-speed, high-quality processing of PVC profiles, and whether it has advanced features such as front support pieces, side fixed pistons, and multiple cutting blades.
  • Safety:
    The cutting machine should have mechanical and electrical safety measures to protect the safety of operators and equipment.

 

Technological Innovations in PVC Card Cutting Machines:

  1. Technological innovations have made PVC card cutting machine production lines more intelligent and automated, reducing manual intervention and ensuring the stability of product quality and output .
  2. These innovations help reduce production costs by optimizing production processes, reducing energy consumption, and minimizing waste of raw materials .
  3. They provide customers with more flexible and diverse production methods, enabling rapid adjustments to production line configurations and operation modes in response to market demands and order changes to meet customized needs of different customers .
  4. Technological advancements also offer a safer and more reliable production environment by introducing advanced safety monitoring and control systems, ensuring the safety of employees and the stable operation of production equipment .
  5. Innovations include modular technology and programmable controllers that achieve more precise control and higher reliability .

The development of the PVC cutting machine industry is moving towards intelligence, efficiency, and environmental protection, significantly enhancing automation levels. This includes the introduction of intelligent control systems, sensors, and algorithm optimization. These technologies endow cutting machines with stronger recognition capabilities and precision technology, leading to significant improvements in cutting accuracy and flatness, increasing cutting precision and efficiency, and reducing the skill requirements for operators .

 

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