Function and principle of automatic card punching and sorting machine

blog 2025-09-02 00:06:54 7

Introducing Wentong’s Automatic Card Punching and Sorting Machine

Shenzhen Wentong Machinery has been in the card equipment industry for 20 years. Efficiency and precision are the core competitiveness we have always pursued. The fully automatic card punching and sorting machine connected with card collection and card separation structure can automatically realize the independent transport and collection of cards in different mold cavities. For the card production of punching and cutting printing-combined materials, it often takes a lot of time and manpower for sorting nd collecting the cards, and may easy make mistake. This card sorting structure perfectly solves these problems, making card sorting fast and reliable. The card punching machine completes the card sorting after punching and cutting the cards, and the seamless connection greatly shortens the production cycle and improves the production capacity.

The highly sensitive positioning sensor is matched with the imported ball screw module feeding, and the position parameters of each punching are accurately adjustable to ensure that the punching and card sorting of each card are accurate, and the machine runs stably, providing you with efficient, accurate and stable experience for card production.

 

The fully automatic card punching machine is suitable for a variety of card materials, whether it is regular paper cards, PVC cards, or special PET, ABS cards, it is applied for all types of cards, providing stable card sorting, and ensuring that the quality of the card is not affected by different materials.

 

From Punching to Sorting: The Next Generation of Automation

The card collecting and sorting structure of Wentong Machinery is committed to realizing the automatic card sorting function when punching and cutting the print-combine materials. Whether it is a single pattern card or multiple design cards, it can efficiently complete the work of collecting and sorting cards. At the same time, the other parts of the card punching machine work together and the subsequent packaging equipment is seamlessly connected to optimize the production process, reduce the equipment compatibility cost, and provide a one-stop card production solution.

The main performance of the whole set of this card punching and sorting machine includes

 

1. Accurate and efficient automatic feeding system

The fully automatic card punching machine is equipped with the CCD vision positioning system that can accurately capture the location of the material. It is matched with imported high precision ball screw module feeding to ensure that the material is smoothly, quickly and accurately fed into the punching area. The position parameters of the punching can be flexibly adjusted according to actual needs. Whether it is a regular card size or a special shaped or complex card, high precision feeding can be achieved, effectively avoiding the situation of inaccurate card punching and cutting due to feeding deviation, and greatly improving the quality of the card.

 

From Punching to Sorting: The Next Generation of Automation

At the same time, the design of alternating feeding of the dual servo driven ball screw module improves the feeding speed. In the continuous operation process, efficient and uninterrupted feeding is achieved, which provides stable material support for the punching and cutting process and improves the overall production efficiency.

2. Stable and powerful punching performance

Punching and cutting is one of the core functions of the card punching machine. Fully automatic card punching machine adopts high power servo motor as punching power, with low noise but stable outputs and strong power during operation. The punching speed can be adjusted according to the card material, thickness, hardness and other characteristics. Whether it is regular paper cards, PVC cards, or special materials such as PET, PC, ABS cards, etc., they can be punched perfectly.

 

Servo punching shows extremely high stability in processing, and with high precision punching molds, the punching edges of the cards are smooth and flat, and the size is accurate. Moreover, through PLC program control, the entire punching and cutting process is fully automated, and the detection of heavy cards and card output is monitored in real time. Once an abnormality occurs, the equipment will automatically stop and alarm immediately, ensuring the safety of equipment and operators in all aspects.

 

3. Intelligent and convenient automatic card sorting function

The automatic card sorting process after punching is another breakthrough developed by Wentong’s fully automatic card punching machine to meet specific customer needs. The advanced card collection system can realize the independent delivery and collection of cards in different cavities. When punching cards of print-combined materials, no additional card sorting operation is required.

The card collection system is highly intelligent and can preset parameters according to the specifications and types of cards, automatically adjust the card sorting strategy, and ensure that each card is accurately separated, sorted and collected.

Fully automatic card punching machines are widely used in the production of various cards, including but not limited to financial cards, IC cards, membership cards, game cards, tickets, ID cards, etc. With its 20 years of rich experience and customized services, it provides a variety of equipment with different specifications to meet different production needs for the card making industry.